前辅文
General Introduction
1. What Is Manufacturing?
2. The Design Process and Concurrent Engineering
3. Selecting Materials
4. Selecting Manufacturing Processes
5. ComputerIntegrated Manufacturing
6. Global Competitiveness and Manufacturing Costs
7. Lean Production and Agile Manufacturing
8. Environmentally Conscious Design and Manufacturing
PARTⅠ Fundamentals of Materials:Their Behavior and Manufacturing Properties
1 The Structure of Metals
1. 1 Introduction
1. 2 The Crystal Structure of Metals
1. 3 Cold,Warm,and HotWorking
1. 4 Work Hardening (Strain Hardening)
1. 5 Plastic Deformation of Polycrystalline Metals
2 Mechanical Behavior,Testing,and Manufacturing Properties of Materials
2. 1 Introduction
2. 2 Tension
2. 3 Compression
2. 4 Torsion
2. 5 Bending(Flexure)
2. 6 Hardness
3 Physical Properties of Materials
3. 1 Introduction
3. 2 Density
3. 3 Melting Point
3. 4 Specific Heat
3. 5 Thermal Conductivity
3. 6 Thermal Expansion
3. 7 Electrical,Magnetic,and Optical Properties
3. 8 Corrosion Resistance
4 Metal Alloys Structure and Cast Irons
4. 1 Introduction
4. 2 Structure of Alloys
4. 3 The IronCarbon System
4. 4 Cast Irons
5 Ferrous Metals and Alloys
5. 1 Introduction
5. 2 Production of Iron and Steel
5. 3 Carbon and Alloy Steels
5. 4 Tool and Die Steels
6 Nonferrous Metals and Alloys
6. 1 Introduction
6. 2 Aluminum and Aluminum Alloys
6. 3 Magnesium and Magnesium Alloys
6. 4 Copper and Copper Alloys
6. 5 Superalloys
6. 6 Titanium and Titanium Alloys
6. 7 LowMelting Alloys
6. 8 Precious Metals
6. 9 ShapeMemory Alloys
6. 10 Amorphous Alloys (Metallic Glasses)
6. 11 Nanomaterials
7 Polymers:Structure,General Properties,and Applications
7. 1 Introduction
7. 2 The Structure of Polymers
7. 3 Thermoplastics
7. 4 Thermosetting Plastics
7. 5 Additives In Plastics
7. 6 General Properties and Applications of Thermoplastics
7. 7 General Properties and Applications of Thermosetting Plastics
7. 8 Biodegradable Plastics
7. 9 Elastomers(Rubbers)
8 Composite Materials:Structure,General Properties,and Applications
8. 1 Introduction
8. 2 The Structure of Reinforced Plastics
8. 3 Properties of Reinforced Plastics
8. 4 Applications of Reinforced Plastics
8. 5 MetalMatrix Composites (MMC)
8. 6 CeramicMatrix Composites (CMC)
8. 7 Other Composites
PART Ⅱ Forming and Shaping Processes and Equipment
9 Fundamentals of MetalCasting
9. 1 Introduction
9. 2 Solidification of Metals
9. 3 MetalCasting Processes
10 Forging of Metals
10. 1 Introduction
10. 2 OpenDie Forging
10. 3 ImpressionDie and ClosenDie Forging
10. 4 Extrusion and Drawing
11 Processing of Powder Metallurgy
11. 1 Introduction
11. 2 Production of Metal Powders
11. 3 Compaction of Metal Powders
11. 4 Sintering
11. 5 Process Capabilities
11. 6 Economics of Powder Metallurgy
12 Forming and Shaping Plastics and Composite Materials
12. 1 Introduction
12. 2 Injection Molding
12. 3 Blow Molding
13 RapidPrototyping Operations
13. 1 Introduction
13. 2 Additive Processes
13. 3 Applications of RapidPrototyping Technology
PART Ⅲ MaterialRemoval Processes and Machines
14 Fundamentals of Cutting
14. 1 Introduction
14. 2 The Mechanics of Chip Formation
14. 3 The Types of Chips Produced In MetalCutting
14. 4 Cutting Forces and Power
14. 5 Tool Life:Wear and Failure
14. 6 Surface Finish and Surface Integrity
14. 7 Machinability
15 CuttingTool Materials and Cutting Fluids
15. 1 Introduction
15. 2 Carbon and MediumAlloy Steels
15. 3 HighSpeed Steels
15. 4 CastCobalt Alloys
15. 5 Carbides
15. 6 Coated Tools
15. 7 AluminaBased Ceramics
15. 8 Cubic Boron Nitride
15. 9 SiliconNitride Based Ceramics
15. 10 Diamond
15. 11 WhiskerReinforced and Nanocrystalline Tool Materials
16 Machining Processes Used to Produce Round Shapes
16. 1 Introduction
16. 2 Turning Parameters
16. 3 Lathes and Lathe Operations
16. 4 HighSpeed Machining,Ultraprecision Machining,and Hard Turning
16. 5 Boring and Boring Machines
16. 6 Drilling and Drills
17 Machining Processes Used to Produce Various Shapes
17. 1 Introduction
17. 2 Milling Operations
17. 3 Milling Machines
17. 4 Planing and Shaping
18 Machining and Turning Centers
18. 1 Introduction
18. 2 Machining and Turning Centers
18. 3 Machining Economics
19 Abrasive Machining and Finishing Operations
19. 1 Introduction
19. 2 Abrasives
19. 3 Bonded Abrasives (Grinding Wheels)
19. 4 Honing
19. 5 Lapping
19. 6 Polishing
19. 7 Electropolishing
19. 8 Polishing Processes Using Magnetic Fields
19. 9 Buffing
20 Advanced Machining Processes and Nanofabrication
20. 1 Introduction
20. 2 Chemical Machining
20. 3 ElectricalDischarge Machining
20. 4 Wire EDM
20. 5 LaserBeam Machining
20. 6 ElectronBeam Machining and PlasmaArc Cutting
20. 7 Nanofabrication
20. 8 Micromachining
20. 9 Economics of Advanced Machining Processes
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